Lechler Spray Drying Solutions

Efficiency that pays off – from the first drop to the spray-dried powder.

Brochure Spray Drying

Modular nozzle solutions for a wide range of atomization tasks in spray drying plants.

Lechler consultation

Your application – our solution-oriented expertise. We would be happy to advise you. Feel free to contact us!

Interested in boosting the efficiency of your spray drying plant? Optimal droplet size, precisely tuned process parameters, and uniform spray distribution are the key factors. This is exactly where Lechler comes in: Our atomization and cleaning technologies ensure optimum drying with minimal energy consumption, reduced product losses, and increased plant availability. The result: consistent product quality, shorter process times, and significantly lower operating costs.

How to increase the efficiency of your spray drying plant

Lechler covers a wide range of atomization tasks in a spray drying plant, whether in the actual spray drying process or during the cleaning of upstream and downstream plant components. With a fully integrated system that is perfectly coordinated, you can sustainably increase your plant efficiency and benefit from Lechler’s one-stop solutions. We support you in precise process planning based on the medium to be atomized, targeting your plant throughput through the optimization of secondary processes.

Comprehensive and service-oriented: Lechler solutions for spray drying plants

From a single source: Lechler solutions for spray drying plantsOptimized powder quality thanks to DryMASTER nozzles – extremely wear-resistant, food-safe, and designed to deliver consistently perfect results.Optimized cleaning cycles and cleaning performance with PopUp nozzles.Controlled cleaning for an optimal cooling process.For efficient cleaning cycles you can rely on.Clear and clean filters for consistently high product quality thanks to Lechler’s cleaning nozzles.

Your advantages

  • Reliable nozzle performance across long operating times
  • Uniform droplet size for consistent product quality
  • Easy integration into existing plant designs
  • Low maintenance requirements & quick cleaning (CIP/SIP)
  • High process reliability for sensitive products
  • Technical support and consulting on an equal footing

In addition to upgrading existing spray drying systems, Lechler also supports you in the planning and design of new systems with expertise and process simulations. Benefit from reliable nozzle performance and achieve higher plant efficiency with low maintenance requirements and fast CIP/SIP cleaning, while simultaneously reducing operating costs. Tell us your specific requirements – we’d be happy to provide you with advice tailored to your plant and process.

Lechler's expertise in atomization – a one-stop shop

Lechler's expertise in atomization for spray drying

Spray Drying expertise

For reliable drying processes

  • Products with excellent wear resistance
  • Food safety
  • Clog-Resistant products thanks to special swirl inserts and nozzles
  • Easy maintenance through optimized product design and tool-free handling
  • Extremely pressure-resistant – tested up to 690 bar / 10,000 psi
  • Perfectly customizable individual solutions thanks to a wide range of products, variants, and accessories
Spray drying
Lechler's expertise in atomization for tank cleaning

Expertise in atomization for tank cleaning

For optimal cleaning performance

  • Reliable cleaning performance thanks to a deep understanding of cleaning processes, tank geometries, and nozzle design
  • Cleaning performance and cleaning cycles are Lechler’s core competencies
  • High planning reliability thanks to our proprietary TankClean simulation software
  • Market-leading variety of cleaning nozzles
  • Customized, process-optimized solutions for a wide range of tank applications
  • Compatible accessories such as lances, adapters, and sensors
  • Short delivery times thanks to high stock availability
  • Global professional service and maintenance concepts for individual products
Tank and Equipment Cleaning
Lechler's expertise in atomization for duct cleaning

Duct cleaning expertise

For smart duct cleaning

  • Wide range of pipe cleaning products – from standard solutions to high-tech nozzles
  • Rotating, extendable cleaning nozzles available – ideal for applications where nozzles should not remain in the process
  • Certified to the highest food safety standards for maximum safety, compliance, and hygienic cleanliness
  • Ideally suited for hard-to-reach areas with poor spray coverage in supply and discharge lines
  • Maximum product reliability thanks to thorough testing in our in-house technology center
  • ATEX versions available: Approved for use in explosive atmospheres
Extendable cleaning nozzles

A powerful range of products for spray drying processes

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Lechler offers a wide range of products for various applications in spray drying systems, enabling increased efficiency and reduced costs.
LECHLER SUCCESS STORY: 400% longer service life

LECHLER SUCCESS STORY: 400% longer service life


Spray drying strawberry pulp places an enormous strain on the equipment involved due to its high acid content.

Find out how Lechler was able to increase its customer’s operational efficiency and achieve a 400% longer runtime.

Download Success Story

Lechler services for spray drying plants

Lechler check-list spray drying

Your reliable path to the optimal nozzle

With our check-list for safe nozzle replacement, you can record all relevant product and process data in just a few steps. Together, we’ll quickly find the ideal new nozzle to optimize your process. Simple. Safe. Perfect fit.

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Simulations using CFD

Simulations using CFD

CFD-based process analyses reveal opportunities for optimization. Analyze your spray drying application and your entire plant for efficiency and cost-effectiveness.

Simulations using CFD
Lechler check-list tank cleaning

Improve the efficiency of tank cleaning!

Use the check-list to optimize your process: Record your process data step by step and work with Lechler to improve the efficiency, quality, and cost-effectiveness of your cleaning processes.

fileadmin/media/formulare/lechler_check-list_tank-and-equipment-cleaning.pdf

SYSTEMATIC SPRAY DRYING

made by Lechler
Maximum efficiency in spray drying starts with a deep understanding of the process – and ends with a perfectly designed, comprehensive system. Lechler represents excellent spray and cleaning performance, durable nozzle systems, and first-class service. For us, reliability isn’t a matter of chance – it’s a result of experience. And that’s exactly why Lechler’s spray drying solutions are so outstanding.

Further information

Brochure "Spray Drying"Improve tank cleaning efficiency! Lechler tank cleaning check-listFind the right spray drying nozzle: Lechler spray drying check-listProduct site DryMASTERFocus topic: One stop shop for spray drying
Contact Lechler Industrial Technology

Contact

Lechler GmbH

Paul-Lechler-Strasse 11, 72555 Metzingen (Germany)

Phone +49 7123 962-0

info(at)lechler.de